Ungawukhetha Kanjani Umshini Wokwenza Ibhulokhi Ofanele Wefektri Yakho

Ukukhetha umshini omuhle wokwenza amabhulokhi kuyisinqumo esisodwa esibaluleke kakhulu sokukhiqiza kwefekthri yakho, ukusebenza kahle kwezindleko, kanye nokwenza inzuzo yesikhathi eside. Ngokuhlangenwe nakho kweminyaka engaphezu kwamashumi amabili emkhakheni wemishini kakhonkolo, ithimba lethu e-Quangong Machinery Co., Ltd. liye lafakaza ukuthi umshini ofanele ungaguqula kanjani ukusebenza okuncane kube umholi wesifunda, kuyilapho ukukhetha okungalungile kuholela esikhathini sokuphumula esiphindelelayo kanye nemali echithwayo. Lo mhlahlandlela uthatha ekuhlolweni kwefekthri komhlaba wangempela kanye nedatha yobunjiniyela ukukusiza ukuthi uzulazule ukuhlela umthamo, ukumiswa kwesikhunta, amasistimu we-hydraulic, namaleveli wokuzenzakalela aklanyelwe izimo zakho ezihlanganisiwe zendawo.

Embonini yethu, sihlole ukulungiselelwa okuningi kuwo wonke amazwekazi amane. Siyazi ukuthi umshini osebenza kahle ezindaweni ezisogwini ezinomswakama ophezulu ungase uthwale kanzima ezindaweni ezomile, eziphakeme kakhulu. Ngakho-ke, lesi sihloko asigcini nje ngokubhala imininingwane. Ikufundisa uhlaka lwesinqumo olusekelwe ezintweni zakho ezingavuthiwe ezihlukile, izinhlobo zamabhulokhi ozifisayo, kanye nemikhawulo yamandla. Ekugcineni, uzokwazi kahle ukuthi iyiphiQGM Block Making Machineiqondana nezinhloso zakho zokukhiqiza nokuthi ungagwema kanjani amaphutha amahlanu okuthenga abiza kakhulu. Ake siqale ngokwenza imephu yezindlela zokuhlola ezibalulekile.

Okuqukethwe

• 1. Yiziphi Izinto Ezinquma Ikhono Lomshini Wokuvimba Ofanele Wefektri Yami?
• 2. Indlela Yokuhlola I-Hydraulic System kanye Nobuchwepheshe Be-Vibration?
• 3. Kungani I-Mold Design kanye ne-Changeover Speed ​​​​Ithinta I-Bottom Line Yami?
• 4. Iliphi Izinga Lokuzenzakalela Elifanele Imakethe Yami Yezabasebenzi Yasendaweni?
• 5. Uzibala Kanjani Izindleko Eziphelele Zobunikazi Kubandakanya Amandla Nezingxenye Ezisele?
• Isiphetho: Ukwenza Isinqumo Sakho Sokugcina
• Imibuzo Evame Ukubuzwa (FAQ)

1. Yiziphi Izinto Ezinquma Ikhono Lomshini Wokuvimba Ofanele Wefektri Yami?

Amandla akuwona nje ukuthi mangaki amabhlogo umshini ongawakhiqiza ngehora. Kubandakanya isikhathi somjikelezo, indawo yokwelapha, nokuhlelwa kweshifu. NgoInkampani Inkampani Quangong Machinery Co., Ltd., sihlala siqala ngombuzo olula: Yini okukhiphayo okudingekile nsuku zonke kumamitha-skwele wendawo yodonga oluqediwe? Abathengi abaningi bagxila kuphela esikhathini somjikelezo womshini (isb., amasekhondi angu-15 ibhulokhi ngayinye) kodwa bashaye indiva ukusetshenziswa kwesikhunta kanye nokubuyiselwa kwephalethi. Embonini yesilinganiso esimaphakathi eqondise ku-10,000 kuya ku-15,000 amabhulokhi angenalutho ajwayelekile (400x200x200 mm) ngokushintsha kwamahora angu-8, umshini onosayizi wephalethi ongu-1050x800 mm kanye nomjikelezo wamasekhondi angu-25 ulungile. Amaphalethi amakhulu (1400x1100 mm) anciphisa ukusebenza kokuphathwa kodwa adinga amamotho anamandla okudlidliza.

Amarekhodi ethu okukhiqiza angaphakathi abonisa ukuthi ukufanisa umthamo womshini nevolumu yeqoqo le-mixer yakho kuvimbela amabhodlela. Isibonelo, uma i-mixer yakho yeplanethi ikhipha amalitha angu-1500 iqoqo ngalinye futhi umshini wakho wokuvimba udla amalitha angu-200 umjikelezo ngamunye, uzomosha imizuzu engu-7 ngehora ulinde isihlanganisi. Ngezansi ukuqhathanisa okuningiliziwe kwezigaba zamandla ezicelwe kakhulu efektri yethu kusetshenziswa uchungechunge lwe-QGM Block Making Machine. Sizihlole lezi ngaphansi kwemigijimo eqhubekayo yamahora angu-22 ngomlotha wezimpukane wasendaweni kanye nezinhlanganisela zamatshe ezichotshoziwe.

Amapharamitha Amandla Abalulekile Okuhlelwa Kwefekthri

• Ukuzinza kwesikhathi somjikelezo:Bheka ama-hydraulic valves anokulawula i-servo ukuze ugcine isikhathi somjikelezo noma ngabe umswakama ohlanganisiwe uhluka.
• Ukusheshisa kwephalethi:Imishini enama-pallet feeder aqhutshwa ngamaketanga anciphisa isikhathi sokuhamba esingenalutho ngo-40% uma kuqhathaniswa nezinhlobo zamarola.
• Ukunemba kobude bokuvimba:Umgomo wethu uwu-±1 mm phakathi kwamabhulokhi angu-5000 ukuze sigweme imfucuza yodaka ngesikhathi sokwakha.
• Ukuhambisana kwama-rack:Qinisekisa ukuthi ubude bomshini wokulahla bufana nesistimu yakho yokubeka ekhona.

Ngokombono wefekthri yethu, i-QF600 inikeza ibhalansi engcono kakhulu yeziqalo eziningi, njengoba ingakhiqiza kokubili amabhulokhi ajwayelekile kanye namaphevu axhumene ngokushintsha kwesikhunta esilula. Sisize amafekthri angaphezu kwe-120 eNingizimu-mpumalanga ye-Asia ukuzuza i-ROI phakathi nezinyanga eziyi-14 sisebenzisa lesi sigaba somthamo. Khumbula ukungeza umthamo webhafa ongu-30% wemigqa yomkhiqizo wesikhathi esizayo njengamatshe onqenqema noma ama-core slabs angenalutho. Idatha yethu yangemva kokuthengisa ikhombisa ukuthi izimboni ezidlula imodeli eyodwa zinciphisa imvamisa yokuthengwa komshini wesibili ngo-70% phakathi neminyaka emihlanu.

2. Indlela Yokuhlola I-Hydraulic System kanye Nobuchwepheshe Be-Vibration?

I-hydraulic system iyinhliziyo yanoma yimuphi umshini wokwenza amabhulokhi. Idizayini ye-hydraulic engalungile iholela ekuhlanganeni okungahambisani, amabhlogo aqhekekile, kanye nokuvuza okukhulu kukawoyela. Kwa-QGM, sibeka phambili ama-hydraulic alinganayo avaliwe ngezinzwa zokuphendula ngamandla. Le sistimu ilungisa amandla okucindezela ngesikhathi sangempela ngokusekelwe kokumelana nenani. Ngokuphambene, amasistimu e-open-loop asebenzisa ingcindezi engaguquki, ebangela ukuminyana ngokweqile lapho isihlabathi sakho simanzi noma singaphansi kokuminyana lapho somile. Imboni yethu ithathe indawo yamaphampu avula iluphu evulekile angaphezu kuka-200 eminyakeni emihlanu edlule kumakhasimende aqale azama ukonga izindleko.

Ubuchwepheshe bokudlidliza bubaluleke ngokufanayo. Ama-vibrator e-dual-shaft eccentric afakwe ngqo ngaphansi kwetafula lokubumba akhiqiza ukusheshisa okungcono kakhulu (ngaphezu kuka-5g). Gwema imishini esebenzisa izidlidliza eziqhutshwa ngamabhande ngoba amabhande anwebeka ngemva kwamahora angu-300 futhi anciphisa ukucinana ngo-25%. Esinye isici esivame ukunganakwa ububanzi befrikhwensi yokudlidliza. Kumabhulokhi aminyene njengamatshe okugandaya, udinga i-4500-5000 VPM (ukudlidliza ngomzuzu). Kumabhulokhi ane-aerated angasindi, i-2800-3200 VPM ivimbela umonakalo. Ulayini Womshini Wokwenza Ibhuloho le-QGM usebenzisa iziguquli ezishintshashintshayo ezikuvumela ukuthi ushintshe phakathi kokusetha ngaphambilini okuthathu ngaphansi kwamasekhondi angu-10, aqinisekiswa ezivivinyweni zethu zasefekthri ngamatshe e-limestone nezihlanganisi zikakhonkolo ezigaywe kabusha.

Uhlu Lokuhlola Lwe-Hydraulic & Vibration Lokuvakasha Kwemboni Yakho

• Hlola ukuthi ithangi le-hydraulic linaso yini isihlungi kazibuthe kanye nesihlungi sokubuyisela esingu-10-micron. Ifekthri yethu isebenzisa lokhu ukwandisa impilo kawoyela ibe ngamahora angu-8000.
• Cela uhlobo olune-vibration: ama-roller a-SKF noma ama-FAG ane-tapered roller ahlala isikhathi eside ngokuphindwe ka-4 kune-standard ball bearings.
• Linganisa izinga lomsindo ekulayisheni okugcwele. Imishini ethembekile isebenza ngaphansi kuka-85 dBA ukusuka kumitha elingu-1.
• Hlola usayizi webhange le-accumulator. I-accumulator yamalitha angu-25 igcina amandla okucindezela ngesikhathi sokucwiliswa kwamandla.

Imboni yethu ibhale ukuthi ukusebenzisa ukumiswa kwebanga lezimboni kunciphisa isikhathi sokuphumula sonyaka sisuka ezinsukwini eziyi-18 siye ezinsukwini ezi-3 kuphela ngonyaka. Sincoma kakhulu amakhithi okuhlaziya uwoyela esizeni. Ngokushintsha okujwayelekile kwamahora angu-8, uwoyela we-hydraulic akufanele udlule ku-55°C. Noma yini engenhla eyehlisa isithunzi futhi inciphise ukucindezelwa kwamandla. Ngomshini Wokwenza Izivikelo Ze-QGM, uthola ukugadwa kwezinga lokushisa kwesikhathi sangempela ngesikrini se-PLC, futhi ithimba lethu losekelo elikude lingakuqwashisa ngamathrendi angavamile ngaphambi kokuthi kwenzeke ukuwohloka.

3. Kungani I-Mold Design kanye ne-Changeover Speed ​​​​Ithinta I-Bottom Line Yami?

Idizayini yesikhunta ithonya ngokuqondile amandla ebhulokhi, ukuphela kwendawo, nokuguquguquka kokukhiqiza. Abanikazi bezimboni abaningi bagxila kuphela enanini lomshini kodwa bakhohlwe ukuthi isikhunta siguga njalo emijikelezweni engu-80,000 kuya kwengu-120,000. E-Quangong Machinery Co., Ltd., senza isikhunta ngensimbi eqinile ye-D2 ene-chromium yokucwenga ezindongeni zomgodi. Lokhu kunciphisa ukungqubuzana futhi kuvumela ukudiliza okushelelayo. Ngaphandle kwejiyomethri yesikhunta efanele, amabhlogo akho angase anciphe phansi, awenze angazinzi ngesikhathi sokunqwabelaniswa. Ukulawulwa kwekhwalithi yefekthri yethu kuqinisekisa ukuthi i-mold taper ayilokothi idlule amadigri angu-0.5 ohlangothini ngalunye.

Isivinini se-Changeover singumbulali wenzuzo efihliwe. Uma ukushintsha ukusuka kubhulokhi engenalutho ukuya endaweni egandayiwe eqinile kuthatha ithimba lakho imizuzu engu-90, ulahlekelwa u-10% wokukhiqiza kwansuku zonke. Imishini ehamba phambili ihlanganisa amasistimu okubopha avala ngokushesha kanye nemihlahlandlela yokubumba eqondaniswe ngaphambili. Sehlise isikhathi sokushintsha saba ngaphansi kwemizuzu eyi-15 emshinini wethu Wokwenza Ibhulokhi ye-QGM ngokusebenzisa i-hydraulic mold clamping ngezinzwa zokuma. Ukwengeza, cabangela ukugcinwa kwesikhunta kanye nokushisa kwangaphambili. Isikhunta esibandayo sinyusa isikhathi somjikelezo ngo-15% ngoba ukhonkolo uthatha isikhathi eside ukuqina. Imboni yethu incoma ukuthi kutshalwe imali ohlelweni lwenqola yokukhunta kanye nesiteshi esincane sokushisisa ngaphambi kwesikhathi (40-50°C) ukuze kusetshenzwe ebusika.

Umhlahlandlela Wokukhetha Isikhunta Ngokusekelwe Ohlotsheni Lwebhulokhi

• Amabhulokhi angenalutho (amaseli angu-2-3):Sebenzisa isikhunta esinodonga oluwugqinsi luka-8-10 mm kumaseli. Izindonga ezincanyana zidala ukuphuka ngesikhathi sokukhumula.
• Amaphevu aqinile (ubude obungu-60-80 mm):Bheka isikhunta esine-engeli yokusalungiswa engu-2-degree. Imboni yethu isebenzisa imiphetho eqiniswe nge-laser imijikelezo eyizigidi eziyi-1.2.
• Ama-Ama-Kerbstones / Curb blocks:Isikhunta sidinga amakhona aqinisiwe futhi sigqoke amapuleti emakhanda e-splitter.
• Amabhulokhi ahlanganayo:Izikhala zokusika ngokunemba (±0.2 mm) ukuze uqinisekise ukukhiya ngaphandle kokusando ngokweqile.

Imboni yethu inomthetho oqinile: hlala u-oda isethi eyisipele yamapuleti okugqoka namakhanda e-stripper ngomshini wakho. Lezi zingxenye ezincane zibiza ngaphansi kuka-500 USD kodwa zingonga usuku olugcwele lwesikhathi sokuphumula uma zigqokile. Futhi, seluleka ukusebenzisa ama-ejenti okukhishwa kwesikhunta ahambisana nomklamo wakho wokuhlanganisa. Isibonelo, ama-ejenti asuselwa kuwoyela asebenza ngokuhlanganisa okuchotshoziwe kodwa abangela ukugoba amaphevu anemibala. Ukusebenzisa umshini wokwenza i-QGM Block Making Machine ofakwe ngomshini wokufafaza isikhunta othomathikhi kuqinisekisa ukusetshenziswa okufanayo futhi kwelula ukuphila kwesikhunta kufika ku-40%.

4. Iliphi Izinga Lokuzenzakalela Elifanele Imakethe Yami Yezabasebenzi Yasendaweni?

Izinqumo zokuzenzakalela kufanele zibonise izindleko zomsebenzi wendawo, ukutholakala kwamakhono, nokuzinza kukagesi. Imboni yethu ibone izitshalo ezizenzakalelayo zihluleka ngokuphelele ezifundeni ezinokushintshashintsha kagesi kagesi, kuyilapho imishini eyenziwa ngesandla iphumelela. Kwa-Quangong Machinery Co., Ltd., sihlukanisa okuzenzakalelayo ngezigaba ezintathu: imanuwali (izilawuli ezisebenza ngesandla), i-semi-auto (i-PLC ephethe i-pallet yezandla), kanye ne-auto ngokugcwele (ukupakishwa kwerobhothi nokulandela umkhondo wokwelapha). Embonini enabasebenzi abangu-15 abazimisele kodwa abangenamakhono, umshini wokwenza i-QGM Block Making Machine osebenza ngokuzenzakalelayo one-PLC emaphakathi kanye neziteshi zama-opharetha ezintathu ukhiqiza umkhiqizo ongcono kakhulu.

I-automation egcwele idinga abasebenza ngogesi abanekhono kanye nokunikezwa okungaguquki kwe-400V. Muva nje sifake ulayini ozenzakalelayo ophelele weklayenti e-Dubai elithola amabhulokhi angu-25 ngomzuzu, kodwa futhi litshale imali kusilawuli sikagesi kanye namajeneretha amabili asekelayo. Okunye, kumaphrojekthi wefekthri yethu eNigeria naseKenya, sincoma ukucushwa kwe-semi-auto okunezinto zokubala zedijithali namasango okuphepha akhiyekile. Lokhu kunciphisa udoti wempahla ngo-18% uma kuqhathaniswa nemishini eyenziwa ngesandla kuyilapho kugcina izindleko ezinkulu ziphansi. Ukhiye ukukhetha umshini ovumela izengezo ezizenzakalelayo zesikhathi esizayo—njenge-stacker crane noma irobhothi eliyi-cubing—ngaphandle kokushintsha uhlaka oluyinhloko.

Ukuhlaziywa kwe-Labour vs Automation Trade-off Analysis

• Imanuwali (abasebenzi abangu-2-3):Okungcono kakhulu kokukhishwayo kwansuku zonke ngaphansi kwamabhulokhi angu-5,000. Izindleko zokuqala eziphansi kodwa imfucuza ephezulu (kufika ku-8% wamabhulokhi anqatshiwe).
• I-Semi-Auto (abasebenzi abangu-4-6):Izinga lefekthri yethu elithengiswa kakhulu. I-opharetha ilawula ukucindezela kodwa ukuphakela okuzenzakalelayo nokudlidliza. Izinga lokwenqatshwa elingaphansi kuka-2%.
• I-Auto Fully (1-2 ochwepheshe):Idinga ugesi ongu-24/7 kanye nonjiniyela abaqeqeshiwe. Ukwenqatshwa ngaphansi kuka-0.5% nokwehliswa kwezindleko zabasebenzi ngo-80%.

Idatha yefekthri yethu yeminyaka engu-20 ibonisa ukuthi abasebenzisi be-semi-auto bathola isikhathi sokuphumula esimaphakathi esingu-92%, kuyilapho abasebenzisi abazenzakalelayo abakumagridi angazinzile behla bafike ku-74%. Ngakho-ke, sihlala sihlinzeka nge-UPS (ugesi ongaphazamiseki) ye-PLC nezinzwa ngisho nakumasistimu e-semi-auto. Isofthiwe yokulawula Umshini Wokwenza Umshini Wokuvimba we-QGM ifaka kuwo wonke umjikelezo, ikusiza ukuthi ubone ukuthi u-opharetha othile ubangela ukukhukhuleka kwekhwalithi yini. Lokhu kulandeleka akunakwenzeka emishinini eyenziwa ngesandla. Ukuze uthole ukuqeqeshwa, sihlinzeka ngesofthiwe yokulingisa esendaweni—abasebenzi bafunda kuphaneli ebonakalayo ngaphambi kokuthinta umshini wangempela.

5. Uzibala Kanjani Izindleko Eziphelele Zobunikazi Kubandakanya Amandla Nezingxenye Ezisele?

Ingqikithi Yezindleko Zobunikazi (i-TCO) ivamise ukubalwa ngokungalungile abanikazi befekthri abaqhathanisa kuphela izintengo zokuthenga. E-Quangong Machinery Co., Ltd., sifundisa amakhasimende ethu ifomula ye-TCO yeminyaka emihlanu: [Intengo yomshini] + [iminyaka engu-5 yamandla] + [iminyaka engu-5 yezingxenye eziyisipele] + [izindleko zesikhathi sokuphumula ngehora]. Ukusetshenziswa kwamandla kuyehluka kakhulu: injini engu-55 kW esebenza amahora angu-16 ngosuku ibiza u-26,400 kWh nyanga zonke. Ku-0.12 USD/kWh, lokho kungu-3,168 USD ngenyanga kugesi kuphela. Umshini ongu-75 kW ungase ukhiqize okwengeziwe kodwa ungangeza amandla angu-8,400 USD ngonyaka. Umshini Wokwenza I-QGM Block Making Machine wefekthri yethu othuthukiselwe amandla usebenzisa amaphampu e-servo-hydraulic anciphisa ukusetshenziswa kukagesi ngo-38% ngesikhathi sokungenzi lutho nesigaba sokucindezela okuphansi.

Ukutholakala kwezingxenye eziyisipele kungenye into efihliwe ye-TCO. Sinakekela indawo yokugcina impahla emazweni amane, siqinisekisa ukuthi izinto zokugqoka ezifana nama-pan mixer blades kanye nezihlungi ze-hydraulic zithunyelwa emahoreni angu-48. Ngokusekelwe ezingodweni zokulungisa zefekthri yethu, izingxenye ezinhlanu eziphambili ezidingekayo onyakeni wesibili yilezi: ama-vibration motor bearings (njalo ngamahora angu-2,500), amasethi amapayipi adonsa amanzi (njalo ngamahora angu-3,000), amaswishi alinganiselwe, ama-scraper blades enjoloba, nama-relay okulawula. Ibhajethi engu-8-10% yenani lomshini minyaka yonke kulezi zinto. Futhi, cabangela izindleko zokuphulukisa ama-rack-abathengi abaningi bayakhohlwa ukuthi umshini ngamunye udinga ama-pallets angu-300 kuya kwangu-500, ngalinye libiza ama-25-40 USD.

I-TCO yeminyaka emi-5 Ukuqhathaniswa kwe-Mid-Range Factory (amabhulokhi ayi-14,000/ngosuku)

• Umshini onezindleko eziphansi (35,000 USD):Amandla aphezulu (62 kWh/umjikelezo), izingxenye ezisele 15% ngonyaka, isikhathi sokuphumula izinsuku ezingama-45 eminyakeni emi-5. Ingqikithi: ~112,000 USD.
• Imboni yethu income umshini wokwenza i-QGM Block (68,000 USD):Amandla athuthukisiwe (41 kWh/umjikelezo), izingxenye ezisele 6% ngonyaka, isikhathi sokuphumula izinsuku eziyi-6 phakathi neminyaka emi-5. Ingqikithi: ~89,000 USD.
• I-I-Premium automatic (120,000 USD):Amandla aphansi kakhulu (33 kWh/umjikelezo) kodwa izindleko zabasebenzi abanamakhono aphezulu. Isamba: ~140,000 USD ngesilinganiso esincane.

Imboni yethu ihlanganisa ispredishithi sesibali se-TCO esinazo zonke izingcaphuno. Sincoma kakhulu ukuthi ucele umphakeli ukuthi asebenzise uwoyela ophezulu okuqinisekisiwe ngamabhulokhi angu-1,000. Ngomshini Wokwenza Ibhuloho le-QGM, inombolo yethu eqinisekisiwe ngamalitha angu-2.8 kawoyela we-hydraulic ngamabhulokhi angu-1,000 ajwayelekile, okungaphansi ngo-40% kunesilinganiso semboni. Futhi, buza mayelana nezinhlelo zokwakha kabusha. Ngonyaka wesine, sinikeza ukulungiswa kwefekthri komhlangano wakho wokudlidliza ngo-12% yenani lomshini omusha, okunweba ukuphila ngeminye iminyaka eyisikhombisa.

Isiphetho: Ukwenza Isinqumo Sakho Sokugcina

Ukukhetha umshini ofanele wokwenza ibhulokhi kudinga umthamo wokulinganisa, ukusebenza kwe-hydraulic, ukuguquguquka kwesikhunta, izinga lokuzenzekelayo, kanye nezindleko eziphelele phakathi neminyaka emihlanu. Kuyo yonke iminyaka yethu engu-20 e-Quangong Machinery Co., Ltd., siye salungisa inqubo yokukhetha yaba izinyathelo ezintathu zokugcina: (1) Yenza isilingo samabhulokhi angu-2000 usebenzisa i-aggregate yangakini kunoma yimuphi umshini osohlwini olufushane. (2) Qinisekisa ukutholakala kwezingxenye ezisele endaweni yangakini. (3) Bala i-TCO usebenzisa ithebula lethu elingenhla. Imboni yethu ilethe imishini engaphezu kuka-3,500 emhlabeni jikelele, futhi siyaqinisekisa ukuthi uchungechunge lwe-QGM Block Making Machine lusebenza kahle kakhulu kunezinye izindlela ezijwayelekile othulini lomhlaba wangempela nezimo zokushisa.

Ungashiyi inzuzo yefekthri yakho ukuze uqagele.Xhumana nethimba lethu e-Quangong Machinery Co., Ltd. namuhlaukucela ukulingiswa komuntu siqu kanye nokuqagela okuningiliziwe kwe-TCO okusekelwe ezindlekweni zezinto zakho zasendaweni kanye nezintengo zamandla. Sizokuthumelela ikhophi eqinile yohlu lwethu lokuhlola ukwamukelwa kwefekthri enamaphuzu angama-68 kanye nevidiyo ehamba phambili yesitezi sethu sokukhiqiza. Gcwalisa ifomu lokubuza ngokushesha kuwebhusayithi yethu noma ushayele inombolo yethu yocingo yonjiniyela engu-24/7. Ake sakhe ikusasa elikhiqiza kakhulu lemboni yakho ndawonye.

Imibuzo Evame Ukubuzwa (FAQ)

Isiphi indawo yefekthri encane edingekayo kumugqa we-QGM Block Making Machine semi-auto?

Ngokucushwa okujwayelekile kwe-semi-auto ene-hopper yempahla eluhlaza, i-mixer, umshini webhulokhi, nendawo yokwelapha izinsuku ezi-5 zokukhiqiza, ifektri yethu incoma indawo emboziwe okungenani engamamitha-skwele angama-450 (30m x 15m) kanye negceke elivulekile lamamitha-skwele angama-800 ukupakisha amabhulokhi asepholile. Umshini Wokwenza Ibhuloho le-QGM ngokwawo uthatha cishe u-10m x 4m, kodwa udinga u-6m owengeziwe wokujikeleza kwe-pallet kanye no-8m wegumbi lokulawula kanye nesitoreji sezingxenye ezisele. Ukuze uthole ulayini ozenzakalelayo ngokugcwele one-robotic stacking, khulisa indawo emboziwe ibe ngamamitha-skwele angama-750. Engeza njalo isikhala esingu-20% ngaphezulu ukuze unwebe esikhathini esizayo. Sinikeza imidwebo yamahhala ye-CAD yokuhlela uma uyicela.

Kufanele ngibuyisele kangaki uwoyela we-hydraulic emshinini wami wokwenza ibhulokhi?

Ngokusekelwe ohlelweni lwethu lokuvikela lokuvikela lwefekthri, shintsha uwoyela we-hydraulic njalo ngamahora okusebenza ayi-2,000 noma ngonyaka, kuye ngokuthi ikuphi okuza kuqala. Sebenzisa i-ISO VG 46 anti-wear hydraulic oil enobuncane be-viscosity index engu-95. Kodwa-ke, sincoma ngokuqinile ukwenziwa kwesampula kawoyela njalo emahoreni ayi-1,000. Uma isibalo sezinhlayiyana singaphezu kwekhodi ye-ISO 4406 19/17/14, shintsha uwoyela ngokushesha kungakhathalekile amahora. Ngomshini Wokwenza Ibhuloho le-QGM, ithangi likawoyela lineluphu yokuhlunga eyakhelwe ngaphakathi engaxhunyiwe ku-inthanethi esiyenza isebenze ngobusuku bokungenzi lutho, inwebe impilo kawoyela ibe ngamahora angu-3,000 ngaphansi kwezimo ezihlanzekile. Ungalokothi uxube izinhlobo ezahlukene zikawoyela ngoba ukungahambelani kwezithako kudala udaka oluvimba ama-servo valves.

Ngingakwazi ukukhiqiza womabili amabhlogo kakhonkolo futhi ngindiza izitini zomlotha emshinini ofanayo Wokwenza Ibhulokhi le-QGM?

Yebo, ngokuphelele. Imboni yethu iklama umshini wokwenza i-QGM Block Making Machine ene-adaptha yokubunjwa yendawo yonke kanye nokucindezela kokuhlangana okuguquguqukayo ukusuka ku-15 MPa kuya ku-30 ​​MPa. Kumabhulokhi kakhonkolo (okusekelwe ku-aggregate), sebenzisa imvamisa yokudlidliza ephansi (3,200 VPM) kanye nokucindezela okuphezulu (25 MPa). Okwezitini zomlotha wempukane (ngosimende ongu-15-20%), yehlisa ingcindezi ibe ngu-18 MPa kodwa ukhuphule ukudlidliza kuye ku-4,000 VPM ukuze kuthuthukiswe ukuminyana kwezinhlayiya ezinhle. Isihluthulelo siwukuhlanza iyunithi yokuxuba kahle phakathi kokushintsha kwezinto ezibonakalayo ngoba umlotha wempukane osalayo wenza buthaka amabhlogo kakhonkolo. Sinikeza isistimu yokuxuba ehlanzekile esheshayo enezigubhu ezinerabha enerabha kanye nemibhobho yesifutho samanzi enciphisa isikhathi sokuhlanza ukungcola sibe imizuzu engu-20.

Isiphi isikhathi sokukhokha esijwayelekile sokutshala imali ohlelweni lokunqwabelanisa oluzenzakalelayo?

Ngokusekelwe ekuhlaziyeni kwezimali kwefekthri yethu yamaklayenti angu-65, isikhathi sokukhokha sohlelo lokupakisha oluzenzakalelayo (irobhothi eliyicubing nesibambi sephalethi) sisukela ezinyangeni eziyi-18 kuye kwezingu-30. Lesi sibalo sithatha ukuthi umshini we-semi-auto usuvele usendaweni. I-auto stacker iqeda izisebenzi ezine zezandla ngokushintshana ngakunye futhi inciphisa ukuphuka kwamabhulokhi ngesikhathi sokupakishwa ngesandla kusuka ku-3.5% kuya ku-0.8%. Embonini ekhiqiza amabhulokhi angu-15,000 nsuku zonke ngo-0.45 USD ngebhulokhi ngayinye (imali engenayo), ukuncipha ngo-2.7% kokuphuka konga u-182 USD nsuku zonke, noma u-66,000 USD ngonyaka. Isistimu yesitaki esijwayelekile ibiza 85,000-120,000 USD efakiwe. Ngakho-ke, ezimakethe lapho izindleko zabasebenzi zingaphezu kuka-8 USD ngosuku lomsebenzi, ukukhokhelwa kwenzeka ngaphansi kwezinyanga ezingama-24. Imboni yethu ihlinzeka nge-ROI yokubala eyenziwe ngezifiso kuklayenti ngalinye.

Ngisilinganisa kanjani isilinganiso samanzi ukuya kusimende ngokuzenzakalelayo emshinini wami wokuvimba?

Umshini Wokwenza Ibhuloho le-QGM uhlanganisa inzwa yomswakama ehlanganisiwe ku-auger exubayo ekala umswakama ohlanganisiwe ngesikhathi sangempela. Ukuze ulinganise, qala ngokwenza ukuhlola okwenziwa ngesandla: yomisa izilinganiso zakho kuhhavini ku-105°C amahora angu-24, bese uhlanganisa inqwaba namanzi angu-12% ngesisindo sikasimende. Qaphela ukufundwa kwenzwa kusikrini se-PLC (isb., amayunithi angu-145). Okulandelayo, engeza amanzi engeziwe angu-2% bese urekhoda ukufundwa okusha (amayunithi angu-172). I-PLC isebenzisa lokhu kwehla komugqa ukuze ilungise ngokuzenzakalelayo ukungezwa kwamanzi kuqeqebana ngalinye, igcine ukuwohloka phakathi kuka-±5 mm. Imboni yethu incoma ukulinganisa kabusha njalo ngamahora angu-200 noma noma nini lapho umthombo ohlanganisiwe ushintsha. Uhlelo luphinde lukwazise uma umswakama okaliwe udlula u-9% ngoba lokho kubonisa ukuchayeka kwemvula esitokweni sakho sempahla eluhlaza. Ezimweni zesimo sezulu esibi kakhulu, sinikezela ngenketho yenzwa eshisayo evimbela amaphutha eqhwa.